Who it's for

Built for mid-market manufacturers stuck between paper and a $1M SI quote.

  • Currently calculates OEE on Excel — or not at all
  • Has machine data accessible (PLC, sensors, or manual capture)
  • Wants leadership visibility into Availability × Performance × Quality
  • Continuous Improvement / Lean team driving the request
Manufacturing Plant
Replace with photography
Scope by week

What's in the sprint, week by week.

  • Week 1: Line audit + data source discovery
  • Week 2: Data pipeline build (PLC tags → time-series DB)
  • Weeks 3–4: Dashboard design + alerting + loss-reason capture
  • Week 5: User training + role-based access
  • Week 6: Go-live + reporting cadence handoff
Deliverables

What you walk away with

  • Real-time OEE dashboard (web + mobile)
  • Automated daily, weekly, monthly reports
  • Shift-level + line-level + plant-level breakdowns
  • Loss-reason capture (Six Big Losses framework)
  • Data export to BI tools (Power BI, Tableau, Excel)
Tech stack

How we build it

  • Time-series DB: InfluxDB or TimescaleDB
  • Connectivity: OPC UA, MQTT, Modbus, manual entry
  • Dashboard: Grafana or custom React
  • Hosting: AWS, Azure, or on-prem

Typical year-1 ROI: 10–15 OEE points on a critical line pays for an entire shop-floor digitization project.

Discovery is a 30-minute structured conversation. No pitch. No slides.

Book a Shop Floor Audit